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Two component injection molding machine

Model:YC-280

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Detailed description

Precise locking system, outstanding efficiency, efficient servo drive, all meet all requirements. Focus on customer products, provide a complete set of technical solutions for customers, and create better investment returns and customer experience for global customers.

TWO COMPONENT INJECTION MOLDING MACHINE-ROTARY TABLE

It is suitable for many different applications, and has many technical functions, which will bring you more efficient production.

Wide range of applications

High precistion mode change devices and two way 180 degree rotating back and forth, which may put two molds produce two component products.

Precision and stability

Rotation platen with High efficiency gear transmission. High precision Servo Motor-drven. Motor-driven. Fast and smooth, the stop posistion is accurate.

Reliable and durable

Self-lubricating wear-resistant surface. During operation, the rotation plate does not come in contact with the platen, thus reducing the possibility of damage caused ty friction.

Diversity choice

Machine comes equipped sith two sets of hydraulic core pulling device on the rotatio platen. Simultaneous water transport device and choose hydraulic, air, and electrical circuit.

Humanized design

The special design, Rotation platen supporting structure effectively prevents the drooping forward of the Rotation platen afer mold installed.

Safe and worry free

With accurate mold positioning holes on platen can ensure precise location for mold installed.

TWO-COLOR INJECTION MOLDING MACHINE-ROTARY AXIS

A rotary axis is located at the center of moveable platen, which could drive mould move around to produce inpidual two-component products.

There are two independent barrel sets at injection unit; each of them could do unit injection action simultaneously.

According to the request of products, the machine with flexibility could do ejection then tum the rotary table or turn rotary table firtst then do the ejection actian as well.

This series machine is suitable for producting keyboard, handle bar. and hanger.....and etc.

INJECTION UNIT

It is suitable for many different applications, and has many technical functions, which will bring you more efficient production.

High value

Two isolated barrel sets inject at the same time, thereby reducing cycle time. The shorter cycle time increase productivity of the machine and hence helps to yield bigger profits.

High flexibility

Two sets of indep endent proportion pressure / speed hydraulic circuit control two sets of injection sysetm and ejector system, according to the characteristic of flexible settings to optimize the injection process, to ensure that the production of plastic products of high quality, low-cycle and thus has a stronger market competitiveness.

High efficiency

The single-cylinder injection unit with high torque and excellent performandce of hydraulic motor can drive screw directly, reduce iol leak, injection efficiency, high stability.

CONTROL SYSETM:

The controller is adopting 400M high speed CPU, which can equip with semi-closure or fully closed system. Plus personality graphic operation interface, curve online testing function and central network connection management. Ample SPC quality management interface, it is absolutely the best tool to make profit.

Equipped with six stages injection, three stages holding pressure, twostages suck abck and the holding pressure posittion switching controls etc, can flexibly adust according to different products. Precise injectionend and holding pressure position switching practice high precision andhigh stability injection function adopt lindal electrical ruler, precisionreaches 0.01mm, which can accurately control injection strok. it canrecord and display simultaneously samping temperature curve during continuous production process, injection and holding pressure switchingpoint and holding pressure finishing point. Having the function of historical curve allocation, its precision can reach 0.1mm and sytem stability is visiblesix PID stages barrel temperature control is precision can reach. It also has temperature abnormal & electrical wire disconnection alarmeunction, which is able to control the barrel temp-erature accurately. Screwlow temperature staring protection (cold start) can be prevent screw from damage accidentally, adjustable pre-heat temperature keeping and barrel auto heating function, which can arbitrarily set cleaning.

MOLD CLAMPING UNIT

The locking device which is added on both sides of the Rotary Table can prevent effctively the incline of the Rotary Table

Unique and accurate positioning device of the Rotary table cna ensure the stability of mold clamping and prevent mold damage.

The unique reinforced design of Tie Bar and Toggle can effctively absorb the shear stress that generated by mold Clamping to extend the service ilfe of the machine.

Ejector with multi-function on vibration ejection, ejection locate, multiple ejection. Pressure and speed of ejection canset by compuer.

Low pressure result is perfect by equipped with high precision of the low pressure mold closing protection. That can be ste directly by monitor.

Toggle is used by auto lubrication system, lubriction setting can be operated and monitored on the panel directly. And it owns itself lubrication failure alarm.

TWO COMPONENT INJECTION MOLDING MACHINE-ROTARY TABLE

Adopts MIRLE microcomputer controller, optional closed loop hydraulic control system, showing extremely stable and accurate performance.

The unique design of our company is that the rotary platen does not touch the mold platen when it rotates to reduce the failure caused by abrasion, and accurate posistioning confirmation is made before mold opening to protect the safey of the mold.

The new generation of toggle clamping structure adopted in this machine, combined wutg bix-type mavable platenl and high-rigidity sand platen structure, has a simple and firm design, and throught finite element analysis of deformation and stress distribution, it has really reached the characteristics of high strength and wear-resisting, which can ensure the forming quality and the life of tie bar.

The machine is equipped with a 32-tit elment high-speed CPU and a system reaction rate as high as 1.20ms, which can effctively improve the sensitivity and stability of the machine.

The two respctive of injcection units adopt the new single-cylinder injection structure, which operates independently of injection and feeding, and can perform multiple compound injection actions

Configure servo motor energy saving system to save energy effctively.

TWO PLATEN DOUBLE COLOR INJE CTION MACHINE

Save space: two platen structure type compare traditional two coior machine, the length shorten 250%-30%

Durable: FEAcubicle type temp template structure desing. Compare with common template strength upgrade more 150%, tem plate less deform, screw strength bigger 20% than traditional machine, long lifetime.

Prexibie: according customer repuirement addition ejector strokeand ejector force.

Fit customer to add opening stroke

Flexble choose injection structure to coordinate customer requirement.

PRODUCTS SPECIFICATION

Project		Unit	YT-450C		YT-700C		YT-1000C		YT-1300C		YT-1600C		YT-1900C
Injection Unit	Screw diameter	mm	Φ45	Φ50	Φ50	Φ55	Φ55	Φ70	Φ60	Φ70	Φ60	Φ75	Φ70	Φ80
	Shot volume	cm³	397	491	530	641	665	1462	1102	1500	1102	1722	1500	2286
	Shot weight	geam	367	453	490	592	614	1351	1018	1386	1018	1591	1386	2112
		ozs	13.0	16.0	17.3	20.9	21.7	47.6	35.9	48.9	35.9	56.1	48.9	74.5
	Injection pressure	kg/cm²	3192	2586	2803	2317	2845	2210	1889	2623	1889	2285	2623	1815
	Injection rate	cm³/sec	142	175	162	196	249	403	200	324	246	667	260	353
Clamping Unit	Clamping force	metric tons	450		700		1000		1300		1600		1900
	Daylight Max	mm	1400		1700		1900		2800		2900		3200
	Opening stroke	mm	600-1100		700-1350		800-1450		1000-1600		1400-2200		1400-2500
	Mold thickness	mm	300-800		350-1000		450-1100		600-1400		700-1500		700-1800
	Rotary Table Diameter	mm	1250		1530		1680		1930		2190		2350
	Distance Between Barrel Centers	mm	550		650		700		710		710		710
	Distance between tie bar	mm	960*830		1150*980		1260*1050		1440*1200		1550*1400		1760*1520
	Ejector stroke	mm	200		200		250		300		300		300
Electrical Equipment	Pump Motor power	HP(kw)	80(60)		80(60)		100(74.6)		120(90)		130(100.7)		240(179)
	Temperature controller	(range)set	2-(0-400℃)*5		2-(0-400℃)*5		2-(0-400℃)*5		2-(0-400℃)*5		2-(0-400℃)*5		2-(0-400℃)*5
	Heater power	kw	26		25		35		42		60		60
Other	Machine dimensions	mm	690022002400		730024002500		830032002800		960033002800		1040035003100		120038003100
	Machine weight	netric ton	19		25		35		42		60		95
	System pressure	kg/cm²	170		170		170		170		170		170

TECHNICAL PARAMETERS

Project		Unit	YC-130			YC-180
Injection Unit	Screw diameter	mm	Φ24	Φ26	Φ30	Φ26	Φ30	Φ34
	Shot volume	cm³	55	65	86	77	102	132
	Shot weight	gram	51	60	80	71	95	122
		ozs	1.8	2.1	2.8	2.5	3.3	1.3
	Injection pressure	kg/cm²	2406	2050	1540	2547	1913	1490
	Injection Speed	mm/s		129			121
	Injection Rate	cm³/sec	58	68	91	64	85	110
	Screw Speed (max)	rpm	280			250
Clamping Unit	Clamping force	metric tons	130			180
	Clamping stroke	mm	310			400
	Mould Thickness Range	mm	120-400			160-430
	Rotary Table Diameter	mm	720			830
	Distance Between Barrel Centers	mm	350			420
	Distance between tie bar	mm	600*400			710*440
	Ejector stroke	mm	70			100
Electrical Equipment	Pump Motor power	kw	7.5+7.5			9.4+9.4
	Temperature controller	(range)set	2-(0-400℃)*5			2-(0-400℃)*5
	Heater power	kw	7.2			8.8
Other	Machine dimensions	mm	500011001800			558416001840
	Machine weight	metric tons	5			7
	System pressure	kg/cm²	140			140
Platen dimensions
Platen dimensions
Platen dimensions

TECHNICAL PARAMETERS

Project		Unit	YC-230			YC-300
Injection Unit	Screw diameter	mm	Φ30	Φ34	Φ40	Φ34	Φ40	Φ45
	Shot volume	cm³	113	145	201	159	220	278
	Shot weight	gram	104	134	186	147	203	257
		ozs	3.7	4.7	6.5	5.2	7.2	9.1
	Injection pressure	kg/cm²	2489	1938	1400	3052	2205	1742
	Injection Speed	mm/s		106			82
	Injection rate	cm³/sec	75	96	133	74	103	130
	Screw Speed (max)	rpm	250			250
Clamping Unit	Clamping force	metric tons	230			300
	Clamping stroke	mm	450			500
	Mold thickness	mm	180-470			195-585
	Rotary Table Diameter	mm	960			1070
	Distance Between Barrel Centers	mm	450			500
	Distance between tie bar	mm	830*510			910*570
	Ejector stroke	mm	110			110
Electrical Equipment	Pump Motor power	kw	9.4+9.4			14.1+14.1
	Temperature controller	(range)set	2-(0-400℃)*5			2-(0-400℃)*5
	Heater power	kw	8.8			13
Other	Machine dimensions	mm	680018002100			700019002200
	Machine weight	metric tons	13			15
	System pressure	kg/cm²	140			140
Platen dimensions
Platen dimensions
Platen dimensions

TECHNICAL PARAMETERS

Project		Unit	YC-450		YC-550		YC-650
Injection Unit	Screw diameter	mm	Φ45	Φ50	Φ50	Φ55	Φ50	Φ55
	Shot volume	cm³	366	451	530	641	471	570
	Shot weight	gram	338	417	490	592	420	509
		ozs	11.9	14.7	17.3	20.9	14.8	17.9
	Injection pressure	kg/cm²	2676	2167	2309	1908	2764	2284
	Injection Speed	mm/s	88		82		82
	Injection rate	cm³/sec	140	172	162	196	160	194
	Screw Speed (max)	rpm	170		190
Clamping Unit	Clamping force	metric tons	450		550		650
	Clamping stroke	mm	600		620		650
	Mold thickness	mm	200-700		320-900		350-1000
	Rotary Table Diameter	mm	1250		1450		150
	Distance Between Barrel Centers	mm	550		650		37
	Distance between tie bar	mm	1100*600		1200*715		1260*780
	Ejector stroke	mm	140		140		140
Electrical Equipment	Pump Motor power	kw	21.2+21.2		30+30		30+30
	Temperature controller	(range)set	2-(0-400℃)*5		2-(0-400℃)*5		2-(0-400℃)*5
	Heater power	kw	26		26		32
Other	Machine dimensions	mm	750020002100		785022502200		800022502200
	Machine weight	metric tons	17.6		30		32
	System pressure	kg/cm²	140		140		140
Platen dimensions
Platen dimensions
Platen dimensions

TECHNICAL PARAMETERS

Project		Unit	YC-850		YC-1000		YC-1420
Injection Unit	Screw diameter	mm	Φ55	Φ70	Φ55	Φ70	Φ44	Φ70	Φ90
	Shot volume	cm³	665	1500	665	1500	665	1500	2893
	Shot weight	gram	614	1386	614	1386	614	1386	2673
		ozs	21.7	48.9	21.7	48.9	21.7	48.9	94.3
	Injection pressure	kg/cm²	2343	2210	2343	2271	2343	2210	1815
	Injection Speed	mm/s	105		105		105
	Injection rate	cm³/sec	249	403	249	403	249	403	667
	Screw Speed (max)	rpm	160		180		160
Clamping Unit	Clamping force	metric tons	850		1000		1420
	Clamping stroke	mm	1000		1100		1300
	Mold thickness	mm	400-1100		700-1300		700-1300
	Rotary Table Diameter	mm	1500		1600		1930
	Distance Between Barrel Centers	mm	700		710		710
	Distance between tie bar	mm	1060*1060		1130*1130		1330*1330
	Ejector stroke	mm	140		140		130
Electrical Equipment	Pump Motor power	kw	31.4+31.4		45+45		60+60
	Temperature controller	(range)set	2-(0-400℃)*5		2-(0-400℃)*5		2-(0-400℃)*5
	Heater power	kw	58		58.7		67.9
Other	Machine dimensions	mm	1110022502300		1120023002500		1150030502750
	Machine weight	metric tons	50		56		70
	System pressure	kg/cm²	140		140		140
Platen dimensions
Platen dimensions
Platen dimensions

Note: The output of this product parameter is calculated according to the specific gravity of polystyrene of 1.05, assuming an efficiency of 0.88. As the product is continuously researched and improved, the design changes are subject to change without notice.

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